Friday, The Avy towed our ~6500# RV and loaded truck bed to North Bay. It's a hilly highway about 340km away. It was around 30c during the drive so she got hot seeing 235f engine and 200f tranny temps at their highest after long hill pulls. Temps averaged 215f engine and 85f tranny. The tranny aux cooler with fan were working great but it throws a lot of hot air into the rad. Oil pressure is still a concern with only 30psi while the engine is spinning at~3000rpm running hot and heavy. It ran great and able to pull the trailer.
Saturday, under the RV's awning due to rain, we worked on my son's '11 Silvy to replace the tranny cooler and do a flush. The older Burb's cooler went in fairly easy after removing the original cooler's plastic mount. Just bent the lower mounting flange 90deg and bolted it to the crossmember after drilling a couple of holes. My son didn't have any metal strapping so we just double zip tied the top of it to the hood latch mount. Lines went in unmodified. Then the flush. I scolded my son for letting it go so long.
Pumping it out, it was BLACK! I don't mean a dark brown but black like overused diesel engine oil. I had never seen tranny fluid bad like this before. It didn't smell burnt though. Then the pan drop. Thank you GM engineers for putting the exhaust Y-pipe in the way!
Unbolted the tranny mount, jacked the rear of the tranny high and wedged a small bottle jack between the driver side Y-pipe and the floor to push it down just enough for the pan to clear the valve body. It can be done! Next challenge, the filters I got from my parts store were not for this tranny (6L80E) at all but for a 4L60E. I should have clued in when he asked if it was a deep or shallow pan. Call and run to the local Parts Source, which was the only place open, and get the right filter as well as another gallon of fluid given how black the fluid was. Pan and fluid go in and the first pump is still black. Took four flushes to get all that nasty crap out. In total, used 4.5 gallons. It shifted much better and he said that it was also running cooler than before. Hopefully it will survive. Let that be a lesson to you kids, DO YOUR MAINTENANCE!
Sunday, towed the RV back home. Pretty much the same as the drive up but it was hotter at 33c but it was less hill climbs. The engine stayed below 235f but the tranny got to 200f again.
So future plans are to replace the oil pump, do a coolant flush and add some Water Wetter. Will also look at moving the tranny cooler to someplace that won't dump all that hot air into the radiator and condenser. Also thinking of bypassing the rad's cooler.