My fancy electric fan conversion in my C1500 almost caused me a lot of trouble today. Only have driven the truck a few dozen times since installing it, and was very much enjoying the improvements in fuel economy, power, throttle response, and warm-up times.
Unfortunately, I was driving in stop-and-go traffic and looked down to see the temp gauge creeping up. Pulled over, and fans were dead - the Hayden controller was not working. Almost a repeat of how the (stock) e-fan died in my Crown Vic just before I sold that thing. Anyway, work happened to be nearby, parked there, pulled the e-fans and controller out, returned them under warranty, ripped out all my wiring, re-installed the mechanical clutch fan that I'd thrown in the bed, and got where I was going.
Only problem is I threw out my fan shroud so tomorrow I'll order another off Amazon, and my clutch fan is only held on by one bolt (I couldn't find any more). I'd just leave it without the shroud but the upper radiator hose is scary close to the fan blade and I'm afraid if I drive on a few bumps I'm going to have a hole in the hose.
Bummer is I bought a new battery just for the e-fan conversions, I have to buy a new shroud, and I spent quite a bit on all the little things to make it all work: wiring, connectors, bolts, conduit, etc. Oh well :/ Took me several days to get the install right and maybe 10 minutes to rip all that crap out, I guess I should just leave things alone if they are fine in the future.