Yesterday- My water pump started making noise, decided to grab a new water pump and change it out. Got the "Special" wrench set rented for $80.00 bucks only to find out after the damn parts store closed that it was the wrong wrench set. So 30 minutes later we had to use pipe wrench to loosen the fan clutch bolt. After that was done, it took us about 5 minutes to remove the entire fan and shroud. 10 minutes after that, got the water pump out. Found that the knocking noise was in fact the outer bearing, lots of wiggling and lots of noise when moved by hand, while the new pumps outer bearing had no movement to it.
Went to put the bolts in the new water pump....and SNAP! Broke a damn bolt in the block. The bolt is in there about 1/2 an inch. Hubby decided to remove the rest of the bolts to take the water pump off to get a better look...and as he was loosening the bolts....SNAP! Another damned bolt broke in the engine block, this time it was flush.
After a few hours of whining and complaining, cursing and throwing. We located a free bolt extractor(Easy Out) from a friend of ours, but while hubby was inside doing a bit of research, he said that the flush bolt had some movement. So I mentioned using some tweezers. With about 10 minutes worth of slow, aggravating work, with a pair of tweezers and a very itty bitty flat head screw driver, the bolt came free! So, that only leaves 1 headache instead of 2. Unless of course the easy out decides to snap inside the engine block too, which in that case, I will happily have the truck towed to the dealership in which we bought it, dropped off and forgotten about. Along with the towing bill, water pump bill and whatever else we have had to shell out on this thing. With of course a very lovely letter to GM. I love this truck, but dammit I hate it all at the same time!
TODAY- After reading several forums, posts, articles, threads, and youtube video's. We discovered that the easy out had a bad reputation for also breaking during removal of a broken bolt. That scared the shit out of me. So hubby is out getting a left hand drill bit, returning the wrong wrench set we rented for $80 bucks, and then he will be home to remove the radiator(so he can see the bolt better) and attempting to remove this stupid thing from the block. He will also be getting new bolts for the water pump.
I however....am running on about 45 minutes of sleep, so I will be taking a nap all the while he is outside attempting to destroy my baby.
I am so unhappy with how GM has made some...well most of their parts. Aluminum bolts!?!?! come on now! Someone said a metal bolt will have a chemical reaction with the aluminum block, which is why GM used aluminum bolts. At this point I could careless, I would LOVE LOVE LOVE to talk to a GM rep right about now, and tell them exactly how I feel. Which would probably end up in a huge apology on my end, because I love this truck so damn much, that even though right now I could set it on fire and roll it down a hill, I couldn't imagine not having this vehicle in my life. So the love hate relationship will continue...for now. I am going to go take that nap while I can. Maybe I will have some good news when I wake up. If not, you may see me on the side of a milk carton.
EDIT- 5 minutes after posting this....the broken bolt is OUT!!!! Without any further complications. It took a left hand drill bit, hand drill, and lots of slow turning and patience. I get to go to the meet tomorrow after all! And didn't need to remove the radiator!