I hope you don't need to do this part a second time, but If replacing the ignition Switch AGAIN becomes necessary as things develop with your new discovery, these instructions describe for the rest of us that the Passlock System is a bear to disengage and the incorrect installation the a new Key barrel has to be done with extreme care as a NO START NO CRANK event can occur... and that suggests that it may already have happened
@Rad since you mentioned the weird rotational position issues involving your Ignition Key earlier in your posts.
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The first video describes just the replacement of the Key/Lock Barrel on GM Trucks as a fairly straightforward process and does not require invading the Passlock internals in the Steering Column... so if you think doing this is necessary... just replacing the Key/Lock Barrel is probably the best place to “Start”.
This second video show echos the nightmare complex procedures you already went through once for removing the Ignition Switch on the 2003-2009 Trailblazer:
These instructions are related to the more complex repair:
Ignition Switch Replacement
Tools Required
J 42759 Ignition Switch Connector Release Tool
Removal Procedure
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
Caution
Refer to SIR Caution in Cautions and Notices.
Disable the SIR system. Refer to SIR Disabling and Enabling Zone 3 in SIR.
Remove the hush and knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gauges, and Console.
Remove the steering column trim covers. Refer to Steering Column Trim Covers Replacement .
With the key installed, turn the key to the RUN position.
Install an allen wrench into the hole on top of the lock cylinder housing. Push down on the allen wrench to release the tab on the lock cylinder inside the lock cylinder housing.
Slide the lock cylinder out of the lock cylinder housing.
Disconnect the passlock and key buzzer from the lock cylinder housing.
Insert J 42759 into the lock cylinder housing to release the tabs on the ignition switch.
Pull the ignition switch out of the lock cylinder housing.
Disconnect the connector from the ignition switch.
Installation Procedures:
Important
The gears between the ignition switch and the lock cylinder housing must be in the correct position. Failure to do so will cause a misalignment of the gears in the ignition switch and the lock cylinder housing, which may result in a NO START or BATTERY DRAIN.
Verify the alignment of the gear (1) in the ignition switch (2). If gear (1) is not in position shown, turn gear in ignition switch (2) until you reach the correct position.
Use a screwdriver to rotate the lock cylinder housing gear counterclockwise until it hits a stop.
Connect the connector to the ignition switch.
Insert the ignition switch into the lock cylinder housing. The tabs (2) on the ignition switch MUST be seated inside the lock cylinder housing (1) for proper installation.
Use a screwdriver to rotate the lock cylinder housing gear clockwise to the START position - allowing it to spring return into the RUN position.
Align the lock cylinder and install the lock cylinder into the lock cylinder housing.
Connect the Passlock and key buzzer into the lock housing.
Install the steering column trim covers. Refer to Steering Column Trim Covers Replacement .
Install the hush and knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gauges, and Console.
Enable the SIR system. Refer to SIR Disabling and Enabling Zone 3 in SIR.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.