The cat will be fine for that short duration of time, while checking to see if the problem still persists. A few hours won't hurt it.
I do believe it is actually running rich and resetting it and running without the upstream O2 would force it to use a rich fuel trim on top of the already rich condition the ECM is compensating for. I'm not willing to risk damage to the CAT by making the mix go even richer. The temps I took indicate it's working very hard to compensate for the current rich condition the other sensors are reporting. In other states one can use the $135 EPA CAT but here I would have to pay $1500 just for the part.
The pressure regulator - I don't really have a way to test it. I hooked a pressure gauge up at the filter, it stays steady @50psi but that doesn't tell me what the pressure is at the injectors so, I'm throwing that part at it just to eliminate it from the troubleshooting. It won't be here for another week.
What if we're looking at it the wrong way? What if instead of too much fuel, it's not getting enough air? How's the air filter? Searched this thread and didn't find it mentioned. It doesn't have a MAF so that's not it. The TB you say is good and it's not throwing a code for it.
Air Filter - that info is way back there somewhere. When I got it it had a K&N filter that had not been cleaned in years. I'm surprised the vehicle even ran. I replaced it with a stock air filter. I would have kept the K&N if it had been salvageable.
TB - I pulled it and ran it through all the tests. It checked out ok.
Intake bolts - I've read that too and though probably not related, it is on the to-do list. Just because it's a known issue.
I haven't done a compression test yet. I have a tester somewhere. I believe I made it by welding an air hose fitting to the metal part of a spark plug.
I haven't checked the oil pressure either. I'm hoping it because it's not throwing a warning that's it's high enough. I do see an oil warning when it stalls because the ECM starved it for fuel when it switched to trim cell 21 with that -44. The warning comes up just before the RPM reaches 0. So I believe the switch is working.
It had conventional oil in it when I got it. It actually wasn't too bad. I'm using Valvoline 5W-30 high mileage synthetic blend for now. The plan is to run the blend for 2 more oil changes then go full synthetic.
Valvetrain could do that if the valves aren't opening enough.
This is my current prime suspect. Remember the noise that's worse at idle? I haven't completely "ruled out" any of the sensors but at this point I tend to believe they are all working and doing exactly what they are meant to do by trying to correct for a rich condition caused by a mechanical issue.
Popping the valve cover off and inspecting under it should give me a good idea of how clean/dirty the engine is on the inside and I can poke at the lifters.
Lifters - Has anyone put in the
cheap ones from Rockauto? $120 is way better then $310
It's quite possible that by performing much needed maintenance on the vehicle that the previous owner neglected, I have caused hidden issues to surface.
Clean the sludge out of the engine and the lifters might be getting less pressure or it loosened something that plugged them. Clean the injectors and they may be spraying more fuel. It's definitely getting more air then it used to. And who knows how all the different goo that was used when someone replaced the rollover valve with a hose barb interacts with gasoline. Does (pick a goo) dissolve in gas and go through the filter only to end up deposited on the injectors and pistons?
The only thing I'm totally sure of is I came to the right place to ask for help. Everything I've learned from you guys about this vehicle is invaluable.