Well, I took moosmans advice, I left the rear alone.
Turns out the system already had dye in it. I looked all over with UV light and didn't find anything other than around the acumulator low pressure port and in the low pressure cutoff switch.
I decided to change acumulator and orifice tube. I got a kit from 4 seasons kit from Rock Auto.
It had all kinds of o-rings and seals with a rear TXV and 2 orifice tubes.
Of course, it didn't match exactly what I had.
It had a white and yellow orifice tubes. Our car had a blue orifice. I went ahead and put the yellow one in. It's .005 smaller. From what I found blue .067; yellow .062.
Looks like it makes the low pressure about 5 psi higher with a full charge
Everything was going OK until I tried to get the orifice tube out. I even got the tool that's supposed to hook on so you can pull it out. Tool was worthless. So out came the needle nose pliers. Next thing, it ripped the end off and wouldn't budge. I ended up pulling the high pressure line out so I could try and get what was left of it out. The old tube was everything but glued in. I poured some PAG oil on it and pried it back and forth until it broke loose.
When putting things back together, in all the o-rings there wasn't a seal for the high pressure line coupling down at the frame headed to the rear unit. I smeared it with nylog and put it back in. So far, no le
I was wondering if the orifice tube screen would be dirty. there were only a few small particles of aluminum on the screen and was just discolored; I could have left it alone. I had the system open and figured, look at it, 20 years and 250k miles and your not going to pull a filter out and look at it?
Hopefully, I cured the leak and it's good for another couple years.
JS