4x4 Transfer Case Noise - Play in drive shaft?

Kzoo

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Joined
Apr 29, 2012
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2
My 03 TB EXT 4x4 is making a speed sensitive whining noise that does not change no matter what position my 4x4 selector switch is in. I don't think it's wheel bearings. My suspicion is the transfer case. When I inspected stuff under the vehicle I was able to wiggle the rear drive shaft at the transfer case very little. However I can wiggle the front drive shaft near the transfer case "quite a bit". My question - should there be any play in the drive shafts where they go into the transfer case? Or does any play indicated a bad TC?
 
There should be no play, and your TC may be dry. How many miles on it, and have you been changing the TC fluid religiously every 50K?
 
Roadie - thank you very much for your reply. I just made the switch over to GMT Nation (after being referred over here), and I really like the new website. I was back under my vehicle last night and this time I did notice some signs of leakage of TC fluid. I think its coming from around the bearing where the front drive shaft enters the transfer case. When I drained the fluid, I only collected about 1.5 qts instead of the 2 qts that I put in. The fluid was in very good shape and I didn't see any evidence of metal particles. However, I think your hunch that the TC was dry was right on the money.

The seal/bearings around the front drive shaft must have failed and allowed fluid to leak out. I am really bummed because I have changed the TC fluid very religously at even much shorter intervals than 50K. The truck has 170,500 miles on it now and I bet I've change the TC fluid at least a half-dozen times.

I refilled the TC with 1 qt of the GM AutoTrak II and 1 qt of Lucas Oil Stabilizer that says it's good for transfer cases. I figured what the heck, either it will work or not. Was using the Lucas additive in the TC a BIG MISTAKE?

The whining noise did change pitch, but didn't go away. I guess I'll drive for a few more days and see if anything improves. If not, I guess I'll have to shop around for the best price on a reliable shop to fix the transfer case (I sense big bucks going out the door here...)
 

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