n0kfb said:
How much time did you spend replacing that gasket?
-- Dan Meyer
Dan, let me say this - I was prepared for the worst. I had never cracked open the top of my engine. It was time. Dont be afraid young grasshopper
I came home from work on a Fri night, pulled into the garage and gave it about 30 mins to cool down. Then I started disassembly.
First I removed the intake box and hoses. Then the throttle body. Then the serpentine belt & alternator. Next was the PCM. After that, the intake manifold itself. Finally I was able to remove the valve cover.
My plan was to tackle the rest of it on Saturday (Thats when I was replacing the exhaust camshaft driven VVT sprocket so I wanted to break the job up into 2 days so I would have 100% focus).
However, I was very surprised when I came inside to see that it a few minutes after 8:00pm!! I had started ~6:00.
So if I were to do it all again, I would do it the same so I didnt get fatigued. Remove everything 2 hours, I could probably do it in 1.5 hours next time. Ill tell you what helped. I researched this gig extensively before I tackled it - I was well aware of the intake bolts being a PITA so I went and bought new swivel sockets and extensions. Ive also removed my alternator at least 6 times over the past 8 years..lol, as well as the throttle body, etc. Removing the intake bolts was the easiest part of the job for me! It helped going into this job armed with the knowledge and past experience.
Putting it all back together, everything went back together easier than it came apart (strange, I know, I kept thinking "somethings going to go wrong, this is too easy") so I'd say all in all 3-3.5 hours next time I did it. A far cry from the vehicles Ive owned in the past where replacing a valve cover gasket was a 30 minute job TOPS but all in all, I saved a buttload of money and was stoked to see the inside of my engine