Frustrating tank drop

Stuntmanmike1977

Original poster
Member
Nov 21, 2021
184
Sanford, Maine
Hello all. Feel like I'm beating a dead horse here. Those of you that are familiar with my pump replacement issues, can anyone point me in the right direction as to obtain the correct rear nylon fuel hoses feed and return? Just feel like I'm not going to be prepared enough. Should I spend the money or, can I replace the o-rings in the connectors going into the pump itself. Got a 4 pack of fel pro 2 3/8 and 2 5/16 but don't know if they will fit. Have anxiety about them leaking and not dropping it twice. Or just reconnect all the old ones and hope for the best?
 

Mooseman

Moderator
Dec 4, 2011
26,119
Ottawa, ON
Only time I've replaced those o-rings is when the connector was rusted to the pump and they were destroyed. And you can't get those separately, you have to buy the whole connector.
 
Dec 5, 2011
603
Central Pennsylvania
But definitely replace the gasket and locking ring for the sender assembly. I reused everything, and leak fuel on fill-ups. I'm 100% certain it's due to reusing the lock ring and gasket... a buddy of mine warned me and I didn't listen.
 
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Stuntmanmike1977

Original poster
Member
Nov 21, 2021
184
Sanford, Maine
Great. Well, I also ordered the gasket and the new lock ring from AC Delco. The pump also comes with a new gasket so I'm all set as far as that goes. Problem is if I cut off the old ends and press in new ones won't the lines end up a little short? I'll probably have to get the lines somewhere cause if I drop the tank and they are rusty, no turning back so we will see.
 

Mooseman

Moderator
Dec 4, 2011
26,119
Ottawa, ON
Last edited:
Dec 5, 2011
603
Central Pennsylvania
It's been at least 12 years since I dropped mine, but I seem to recall the lines were plastic all the way. I can't remember any steel fuel lines whatsoever.
Rockauto has repair lines listed for my 2002 Bravada. Nylon lines with unions. They look similar to what you posted, so "probably".
Personally, I would just reconnect the old lines as is if they aren't cracked and send it. The ends are very resilient. The o-rings are pretty tough, too. I would be surprised if they were a point of failure.
 

Mooseman

Moderator
Dec 4, 2011
26,119
Ottawa, ON
It's been at least 12 years since I dropped mine, but I seem to recall the lines were plastic all the way. I can't remember any steel fuel lines whatsoever.
The are plastic up to the front of the tank. After that, they are steel and prone to rusting all the way to the fuel rail. I had to replace my steel line as it broke after replacing my fuel pump.
 
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Stuntmanmike1977

Original poster
Member
Nov 21, 2021
184
Sanford, Maine
Thanks much. I will pick up those 2 line repair kits and union connectors, just in case i end up needing them. By the way if anyone remembers my very long post about the gas gauge being stuck on full and had to fill it with a gas can I decided to just keep going and the result so far without adding fuel has been surprising. Drove it pegged at full to this. So the sending unit could just be a little slow but still need to drop the tank anyway cause the tank straps are are rotted too.
 

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Stuntmanmike1977

Original poster
Member
Nov 21, 2021
184
Sanford, Maine
I got everything from Amazon today and of course after all this time, the fuel system seems to be working now. 20 dollar gas up at the pump no issue! Gauge started working too. I don't get it. Still need to replace the tank straps but afraid to touch it now 😆. Just kept driving it and the gauge started moving.
 

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