- Mar 27, 2014
- 237
I pulled the brake controller out of my pickup (http://gmtnation.com/f103/1985-chevy-c30-srw-diesel-w-utility-bed-10355/) and mounted it in the GMT last night. I didn't really like the idea of mounting it directly to the kick panel, and I also wanted to make the change as minimal as possible and try not to dremel/damage/destroy anything in the process. In addition, my Prodigy wouldn't like being so close to vertical on the kick panel. So, after taking apart the kick panel and looking at how things are put together, I came up with a solution with a thin metal bracket.
I started with this:
View attachment 33951
Here's where I was going to mount it:
View attachment 33952
I was going to use the upper-right kick panel screw to hold it in place, but I found that it was too close to the steering wheel/ignition switch and could cause driveability issues there.
So, I tried again, this time coming up with a longer bracket that mounts slightly to the right:
View attachment 33953
Notice the curve in the top of the bracket; this lets it go above where the kick panel installs and then come back down between the panel and the dash. This did necessitate removing one of the 'prongs' (I don't know what else to call it) on the kick panel itself; normally it would insert into a square hole that this bracket is now covering. It just means you have to align it manually on that side before you press the panel into the mount. The bolt on the bottom of the bracket is just a regular nut/bolt combo that I drilled through that metal plate to mount. I also used a very short (to prevent damage behind it) self-tapping screw that you can see in the above pic that went into the plastic behind the panel to add some rigidity to the mount.
View attachment 33954
The kick panel installs perfectly over the bracket without being pushed out. Someday I'll paint the galv steel flat black and replace the screws with shorter ones, but that's what I had on hand last night.
When I'm not using the controller, I have its pigtail tucked into here:
View attachment 33956
All wired up:
View attachment 33955
Overall, the only permanent changes to the truck are 1) Removal of the alignment peg in the kick panel, 2) a small hole for a self-tapper under the kick panel in the dash, and 3) the hole in the metal plate behind the panel for a bolt.
I started with this:
View attachment 33951
Here's where I was going to mount it:
View attachment 33952
I was going to use the upper-right kick panel screw to hold it in place, but I found that it was too close to the steering wheel/ignition switch and could cause driveability issues there.
So, I tried again, this time coming up with a longer bracket that mounts slightly to the right:
View attachment 33953
Notice the curve in the top of the bracket; this lets it go above where the kick panel installs and then come back down between the panel and the dash. This did necessitate removing one of the 'prongs' (I don't know what else to call it) on the kick panel itself; normally it would insert into a square hole that this bracket is now covering. It just means you have to align it manually on that side before you press the panel into the mount. The bolt on the bottom of the bracket is just a regular nut/bolt combo that I drilled through that metal plate to mount. I also used a very short (to prevent damage behind it) self-tapping screw that you can see in the above pic that went into the plastic behind the panel to add some rigidity to the mount.
View attachment 33954
The kick panel installs perfectly over the bracket without being pushed out. Someday I'll paint the galv steel flat black and replace the screws with shorter ones, but that's what I had on hand last night.
When I'm not using the controller, I have its pigtail tucked into here:
View attachment 33956
All wired up:
View attachment 33955
Overall, the only permanent changes to the truck are 1) Removal of the alignment peg in the kick panel, 2) a small hole for a self-tapper under the kick panel in the dash, and 3) the hole in the metal plate behind the panel for a bolt.