Made custom brackets for my roof rack cross bars!

Medic3166

Original poster
Member
Mar 26, 2017
11
NJ
I used to have a Rhino Rack roof rack on my Civic, and wanted to use the crossbars with my Envoy. With the weird angle of the factory bars I can't mount the kayak carrier I have. I planned on getting the rail-mount foot pack for my existing bars, but they would put the bars about 4" higher than the existing rails, and would look pretty goofy IMO.

So I decided to get a bit creative...

I cut 4" pieces of 1" square tubing, and a 4" piece of flat 1" steel bar and bolted it together to clamp onto the existing rail. The crossbars mount with the existing hardware to the square tube. I ordered a set of plastic caps to finish it off. I think it looks pretty good, and can carry much more weight than the OEM bars!
 

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HARDTRAILZ

Moderator
Nov 18, 2011
49,665
Basically what several of us have done. I actually skipped the square on top of factory rail to keep it as low as possible and have the bolts right through my thule crossbars.
 

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